Real-Time Inspection
Barcode reading and verification, plus quality control on every bottle.
Integrated automation solutions for modern production lines — combining machine vision, PLC control, robotics, metal detection, HMI/SCADA, industrial networking, and conveyor integration.
From product inspection to robotic handling and metal detection, we integrate industry-leading hardware and software to deliver reliable, efficient and customized automation systems.
Cognex vision systems for high-accuracy inspection and traceability.
Collaborative and industrial robots for pick-and-place, packaging and palletizing.
Reliable metal detection integrated with production control and reject handling.
Industrial PLC platforms and control architectures for reliable automation.
Operator interfaces, alarms, diagnostics, trends and production visualization.
In-Sight Explorer, Cognex tools and custom vision application integration.
Application-specific vision lighting for consistent, reliable inspection.
EtherNet/IP, Modbus TCP and secure industrial network integration.
Hygienic modular conveyors for food and beverage inspection and automation lines.
A complete vision inspection system with built-in traceability, designed in Quebec for pharmaceutical, nutraceutical, cosmetic and food bottling lines.
Every bottle inspected. Every reject documented.
Barcode reading and verification, plus quality control on every bottle.
A cycle-synchronized pusher ejects the right bottle at full line speed.
Recipe and batch loaded with a single barcode scan.
Every inspection is logged automatically, with no operator action and automatic reconnection.
Alarms stored in a SQL database with 365-day retention, not plain text logs.
RysnViewer, our own camera display application, runs beside the operator HMI.
The image of every rejected bottle is saved automatically with its timestamp, ready for review and audits.
SPC chart, Pareto of reject causes and camera health, generated with no manual work.
Built on proven industrial standards: Cognex In-Sight, Allen-Bradley CompactLogix, FactoryTalk View SE and EtherNet/IP. Designed with ISA-101 and 21 CFR Part 11 requirements in mind.
We are selecting three manufacturers to be the first to run RYSN Vision Suite on a production line, with preferred pricing and direct support from our lead integrator. Let’s talk about your application.
A deterministic inspection sequence coordinates the sensor, vision system, PLC and line response while monitoring communication and inspection timeouts.
A sensor detects the product and confirms its presence to start the inspection sequence.
The PLC sends a trigger command to the vision system. The camera acquires the image and confirms the trigger acknowledgment.
The vision system analyzes the image and performs the configured inspections (e.g. barcode verification, code grade, presence).
The PLC waits for the inspection result (PASS/FAIL) and validates that it is received within the defined timeout.
Based on the inspection result, the PLC commands the appropriate line response (continue or reject) while logging the result and images for traceability.
The HMI displays real-time status, results, alarms and KPIs to keep production informed and running smoothly.
The HMI brings inspection status, process diagnostics, alarms and production information into one consistent operator environment.
PRODUCT CODE:8425225000116
BATCH:L260917-03
RECIPE:CURCUMA 180G
STATUS:● IN PRODUCTION
ACCEPTED PRODUCTS:63 635
REJECTED PRODUCTS:325
PRODUCT CODE:8425225000116
BATCH:L260917-04
RECIPE:CURCUMA 180G
VERIFICATION:✓ VALID
1 Scan or enter the new code
2 Verify the displayed information
3 Click “VALIDATE NEW BATCH” to load the recipe and start the inspection.
Automated Quality Reporting & Traceability transforms inspection data into a structured Excel quality report generated for each production shift or batch. The report consolidates key performance indicators such as total inspections, accepted and rejected products, first-pass yield (FPY), read rate, cycle time, barcode quality, reject causes, hourly production trends, process performance, camera health, and alarm history. For Quality Managers, it provides a centralized and traceable record of production quality, enabling faster review of non-conformities, identification of recurring reject causes and process trends, comparison of production periods, and data-driven quality follow-up. Combined with archived defect images, the report links production data with visual evidence for investigation, continuous improvement, and quality documentation.
Images associated with defective or rejected products can be retained for visual review, troubleshooting and quality follow-up.
A structured Excel workbook summarizes shift performance and provides quality and operations teams with a consolidated view of inspection results.
New service
Your PLC records every bottle and every reject. At the end of the shift, your quality manager receives a complete Excel report, with no manual data entry. With or without a camera.
RYSN Technology Inc. is a Canadian industrial automation company focused on integrating machine vision, controls, robotics, inspection equipment, and production-line technologies.
We design systems around the application: product requirements, line speed, inspection objectives, controls architecture, operator interface, and integration constraints.
Based in Terrebonne, Quebec, we serve manufacturers in Quebec, Ontario and the northeastern United States, on-site and remotely, and support international projects.
RYSN was founded by Abdelkader Bouzar, who brings hands-on industrial automation experience from aerospace, pharmaceutical, food and manufacturing plants. You work directly with him, in English, French or Arabic.
From inspection to controls and production-line integration, RYSN delivers the complete automation system.
Tell us about your production line, automation objective, current controls, throughput, and the problem you want to solve.